Math Fundamentals

Math: Fractions and Decimals

Units of Measurement

Basics of Tolerance

Blueprint Reading

Algebra Fundamentals

Geometry: Triangles

Geometry: Circles and Polygons

Geometry: Lines and Angles

Trigonometry: The Pythagorean Theorem

Trigonometry: Sine, Cosine, Tangent

Trigonometry: Sine Bar Applications

Interpreting Blueprints

Statistics

Concepts of Calculus

Basic Measurement

Calibration Fundamentals

Hole Standards and Inspection

Thread Standards and Inspection

Surface Texture and Inspection

Introduction to GD&T

Major Rules of GD&T

Inspecting a Prismatic Part

Inspecting a Cylindrical Part

Advanced Hole Inspection

Inspecting with Optical Comparators

Inspecting with CMMs

In-Line Inspection Applications

Cutting Processes

Safety for Metal Cutting

Overview of Machine Tools

Basic Cutting Theory

Band Saw Operation

Introduction to Metal Cutting Fluids

Metal Cutting Fluid Safety

Speed and Feed for the Lathe

Speed and Feed for the Mill

Cutting Tool Materials

Carbide Grade Selection

ANSI Insert Selection

Lathe Tool Geometry

Drill Tool Geometry

Impact of Workpiece Materials

High-Speed Machining

Hard Turning

Machining Titanium Alloys

Manual Mill Basics

Engine Lathe Basics

Manual Mill Setup

Overview of Engine Lathe Setup

Manual Mill Operation

Engine Lathe Operation

Holemaking on the Manual Mill

Threading on the Engine Lathe

Taper Turning on the Engine Lathe

Introduction to CNC Machines

Basics of the CNC Lathe

Basics of the CNC Mill

Coordinates for the CNC Lathe

Coordinates for the CNC Mill

Basics of G Code Programming

Introduction to CAD and CAM for Machining

Control Panel Functions for the CNC Lathe

Control Panel Functions for the CNC Mill

Offsets on the CNC Lathe

Offsets on the CNC Mill

Creating a CNC Turning Program

Creating a CNC Milling Program

Turning Calculations

Calculations for Programming the Mill

Canned Cycles for the Lathe

Canned Cycles for the Mill

Haas Mill: Control Panel Overview

Haas Lathe: Control Panel Overview

Haas Mill: Entering Offsets

Haas Lathe: Entering Offsets

Haas Mill: Locating Program Zero

Haas Lathe: Locating Program Zero

Haas Mill: Program Execution

Haas Lathe: Program Execution

Haas Mill: Program Storage

Haas Lathe: Program Storage

Haas Mill: First Part Runs

Haas Lathe: First Part Runs

Fanuc Mill: Control Panel Overview

Fanuc Lathe: Control Panel Overview

Fanuc Mill: Entering Offsets

Fanuc Lathe: Entering Offsets

Fanuc Mill: Locating Program Zero

Fanuc Mill: Program Execution

Fanuc Lathe: Locating Program Zero

Fanuc Lathe: Program Execution

Fanuc Mill: Program Storage

Fanuc Lathe: Program Storage

Fanuc Mill: First Part Runs

Fanuc Lathe: First Part Runs

Mazak Mill: Control Panel Overview

Mazak Lathe: Control Panel Overview

Mazak Mill: Locating Program Zero

Mazak Lathe: Locating Program Zero

Mazak Mill: Entering Offsets

Creating an EIA/ISO Program for the Mazak Mill

Creating an EIA/ISO Program for the Mazak Lathe

Creating a Mazatrol Program for the Mill

Creating a Mazatrol Program for the Lathe

Mazak Mill: Program Execution

Mazak Lathe: Program Execution

Mazak Mill: Program Storage

Mazak Lathe: Program Storage

Mazak Mill: First Part Runs

Mazak Lathe: First Part Runs

Mazak Lathe: Entering Offsets

Intro to OSHA

Personal Protective Equipment

Noise Reduction and Hearing Conservation

Respiratory Safety

Lockout/Tagout Procedures

SDS and Hazard Communication

Bloodborne Pathogens

Walking and Working Surfaces

Fire Safety and Prevention

Flammable/Combustible Liquids

Ergonomics

Hand and Power Tool Safety

Safety for Lifting Devices

Powered Industrial Truck Safety

Confined Spaces

Environmental Safety Hazards

Machine Guarding

Introduction to Physical Properties

Introduction to Mechanical Properties

Introduction to Metals

Introduction to Plastics

Metal Manufacturing

Classification of Steel

Essentials of Heat Treatment of Steel

Hardness Testing

Ferrous Metals

Nonferrous Metals

Ceramics

Thermoplastics

Thermosets

Exotic Alloys

Essentials of Leadership

Essentials of Communication

ISO 9001:2015 Review

Continuous Process Improvement: Managing Flow

Manufacturing Process Applications: Part I

Continuous Process Improvement: Identifying and Eliminating Waste

Manufacturing Process Applications: Part II

Managing Performance: Best Practices

Approaches to Maintenance

Process Design and Development

Product Design and Development

Managing Performance: Corrective Actions

Production System Design and Development

Equipment/Tool Design and Development

Basics of Manufacturing Costs

Total Productive Maintenance

Conflict Resolution Principles

5S Overview

Conflict Resolution for Different Groups

Team Leadership

Intro to Six Sigma

Manufacturing Management

Troubleshooting

Personal Effectiveness

Managing the Diverse Workplace

SPC Overview

Performance Management and the Law

Metrics for Lean

Process Flow Charting

Strategies for Setup Reduction

Management Tools: Product and Process Design

Six Sigma Goals and Tools

Grinding Processes

Grinding Safety

Basic Grinding Theory

Basics of the Surface Grinder

Basics of the Cylindrical Grinder

Basics of the Centerless Grinder

Setup for the Surface Grinder

Setup for the Cylindrical Grinder

Setup for the Centerless Grinder

Surface Grinder Operation

Cylindrical Grinder Operation

Centerless Grinder Operation

Introduction to Grinding Fluids

Grinding Ferrous Metals

Grinding Nonferrous Metals

Grinding Wheel Materials

Grinding Wheel Geometry

Electrical Units

Applied and Engineering Sciences

Safety for Electrical Work

Forces of Machines

Introduction to Circuits

The Forces of Fluid Power

Relays, Contactors, and Motor Starters

Introduction to Magnetism

Control Devices

DC Circuit Components

Distribution Systems

NEC Overview

AC Fundamentals

AC Motor Applications

Electrical Instruments

Electrical Print Reading

DC Power Sources

AC Power Sources

Conductor Selection

Series Circuit Calculations

Introduction to Electric Motors

Reversing Motor Circuits

Parallel Circuit Calculations

Symbols and Diagrams for Motors

Logic and Line Diagrams

Battery Selection

DC Motor Applications

Specs for Servomotors

Solenoids

Timers and Counters

Electronic Semiconductor Devices

Photonic Semiconductor Devices

Limit Switches and Proximity Sensors

Photoelectric and Ultrasonic Devices

Reduced Voltage Starting

Solid-State Relays and Starters

Deceleration Methods

Acceleration Methods

Automated Systems and Control

Basics of Siemens PLCs

Intro to PLCs

Siemens PLC Hardware

Hardware for PLCs

Numbers, Codes, and Data Types for Siemens PLCs

Numbering Systems and Codes

Siemens PLC Communication

Networking for PLCs

Siemens PLC Inputs and Outputs

PLC Inputs and Outputs

Siemens Human Machine Interfaces

Siemens SIMATIC Modular PLCs

Industrial Network Integration

Basics of Ladder Logic

Siemens PLC Programming Concepts

Basic Programming

Hand-Held Programmers of PLCs

Basic Ladder Diagram Programming for Siemens PLCs

Basic Function Block Diagram Programming for Siemens PLCs

PLC Diagrams and Programs

Ladder Diagram Timers and Counters for Siemens PLCs

Function Block Diagram Timers and Counters for Siemens PLCs

PLC Timers and Counters

Overview of PLC Registers

PLC Program Control Instructions

Math for PLCs

Additional Ladder Diagram Instructions for Siemens PLCs

Additional Function Block Diagram Instructions for Siemens PLCs

Sequencer Instructions for PLCs

Siemens SIMATIC S7-1200 PLCs

PLC Installation Practices

Siemens SIMATIC S7-1500 PLCs

Siemens Safety Integrated for Factory Automation

Intro to Additive Manufacturing

Additive Manufacturing Safety

The Basic Additive Manufacturing Process

Additive Manufacturing Methods and Materials

Design for Additive Manufacturing

Additive Manufacturing Materials Science

Integrating Additive Manufacturing with Traditional Manufacturing

Additive Manufacturing as a Secondary Process

Welding Safety Essentials

PPE for Welding

Welding Fumes and Gases Safety

Electrical Safety for Welding

Introduction to Welding

Introduction to Welding Processes

Math Fundamentals for Welding

Geometry Fundamentals for Welding

Material Tests for Welding

Welding Ferrous Metals

Welding Nonferrous Metals

Overview of Weld Types

Overview of Weld Defects

Welding Symbols and Codes

Electrical Power for Arc Welding

Introduction to SMAW

Introduction to GMAW

Introduction to FCAW

Introduction to GTAW

Fabrication Process

Overview of Soldering

Thermal Cutting Overview

Plasma Cutting

Oxyfuel Cutting Applications

Introduction to Automation

SMAW Applications

GMAW Applications

Advanced GMAW Applications

FCAW Applications

GTAW Applications

Intro to Adhesive Bonding

Basics of the Bonding Process

Intro to Adhesive Properties

Types of Adhesives

Surface Preparation

Steps for Adhesive Application

Intro to Assembly

Safety for Assembly

Intro to Fastener Threads

Overview of Threaded Fasteners

Tools for Threaded Fasteners

Overview of Non-Threaded Fasteners

Intro to Fastener Ergonomics

Properties for Fasteners

Understanding Torque

Threaded Fastener Selection

Intro to Composites

Safety for Composite Processing

Overview of Composite Processes

Traditional Composites

Advanced Thermoset Resins for Composites

Advanced Materials for Composites

Intro to Lay-up and Spray-up Molding

Intro to Compression Molding

Surface Finishing Composites

Vacuum Bagging Technique: Single-sided Bagging

Composite Inspection and Defect Prevention

Repair Methods for Composites